Complete Alcohol Line to Produce Ethanol From Corn Sugarcane Molasses Concentration of Ethanol

Product Details
Customization: Available
Composition: Sterilization Equipment
Processing Material: Natural Ingredients
Manufacturer/Factory & Trading Company
Gold Member Since 2014

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Number of Employees
565
Year of Establishment
2001-01-06
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Basic Info.

Process
Ferment
Processing
Fermenting Equipment,Distillation, Fermenting, Liq
Condition
New
Place of Origin
Shandong China (Mainland)
Brand Name
Jinta
Processing Types
Alcohol & Ethanol
Voltage
220V/380V/440V/as Your Requirement
Material
Stainless Steel, Carbon Steel, Alloy(Titanium) etc
Certification
Asme, ISO,CE,GB
Warranty
24 Months
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Transport Package
Standard Exporting Package
Specification
CE, GB, ISO9001, ASME
Trademark
JINTA
Origin
Shandong, China

Product Description


1. It is a turn-key whole set equipment, simple equipment, less worker, less area, less cost. 
2. We can design, manufacture, install and adjust 1000L-1000000L 95%-99.9%alcohol (ethanol) per day.
3.We can use corn, wheat, cassava, molasses, rice, potato, chinese date, beetroot,sugar cane ect which contains starch or sugar material to produce alcohol.
4. We can do the turn key system or section part.
5. We can improve and rebuild old alcohol(ethanol) production line .
 
You can choose single distill tower to save money, also can choose 5 distill columns to get good quality alcohol(ethanol).
        
1. Company Information
 
FEICHENG JINTA MACHINERY CO., LTD.is the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.
Our company can design and manufactureclass-I, class-II, class-III pressure vessel.
Our company is capable to design, manufacture, install and adjust 3000t-500000t alcohol complete equipmentin the turnkey project .
 
2.New Technology Description

Five-Column Three-Effect Distillation Process
  
Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.

      Energy Consumption & Quality Indicator Table for Super-fine Alcohol

No.

Item

Unit

Traditional Process

New Process

1

Steam Consumption

t/t

3.0

2.3

2

Colority

No.

9.5

8

3

Alcohol

%(v/v)

95.5

96.5

4

Sulfuric Acid Test

No.

70

9

5

Aldehyde (as acetaldehyde)

mg/l

28

2

6

Methanol

mg/l

18

3

7

n-propyl alcohol

mg/l

15

2

8

Isobutanol+isoamylol

g/l

27.5

2

9

Acid(as acetic acid)

mg/l

19

9

10

Ester (as acetic ether)

mg/l

22

16

11

Nonvolatile matter

mg/l

23

12

12

Heavy metal(as Pb)

mg/l

0.65

0.4

13

Cyanide(as HCN)

mg/l

3.7

2

 
Double-Mash-Column Three-Effect Distillation Process 

This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving;it saves over 40% steam

   Energy Consumption & Quality Indicator Table for General-Grade Alcohol 

No.

Item

Unit

Traditional Process

New Process

1

Electricity Consumption

kwh/t

15

20

2

Steam Consumption

t/t

2.3

1.4

3

Water Consumption

t/t

7

5

4

Colority

No.

9.5

8

5

 Alcohol

%(v/v)

95.5

95.5

6

ulfuric Acid Test

No.

70

55

7

Aldehyde (as acetaldehyde)

mg/l

28

25

8

Methanol

mg/l

100

55

9

n-propyl alcohol

mg/l

75

35

10

Isobutanol+isoamylol

mg/l

27.5

26

11

Acid(as acetic acid)

mg/l

19

18

12

Ester (as acetic ether)

mg/l

22

20

13

Nonvolatile matter

mg/l

23

21

14

Heavy metal(as Pb)

mg/l

0.65

0.5

15

Cyanide(as HCN)

mg/l

3.7

3

 
3. Production Capability
 
1,Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2,Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.
3,Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.
4,We own advanced machining equipment and product testing equipment.
 
4. Designed capability
 
1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification
    
5. After-sales Service
 
1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.
2). We can reach the project site after receiving the user's notification.
 
6. International Exchange and Cooperation
 
JINTA is the largest designer and manufacturer of alcohol, fuel ethanol and DDGS equipment machinery in China. Our market of alcohol equipment in China keeps over 60% in the past 3 years and our products has been exported to more than 30 countries such as Australia, Argentina, Brazil, Russia and etc. We can develop different programs according to customers' raw materials and annual production and have advanced process technology, especially in energy consumption.
 
7.Package & Transport
    
Our company can package the products according to enterprise export standard, and use container or bulk transport.
 
8. Contact us
 
Any questions, feel free to contact us!
Name: Jessie Hao
Phone: 86 13705382911
Skype:Jessie-JINTA
Tel: 86-538-3393566
Fax: 86-538-3399066

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