Alcohol equipment , Differential pressure,Fuel ethanol equipment, Dehydration alcohol ethanol equipment, Distillation columns
Project
1. it is a turn key whole set equipment,simple equipment, less worker,less area,less cost.
2. can produce 1000L-1000000L 96%-99.9% alcohol(ethanol) per day.
3. can use Corn, wheat, cassava, molasses,rice,potato, date,beetroot ,sugar cane ect which contains starch or sugar material.
4. we can do the turn key system or section part.
5. Can improve and rebuild old alcohol(ethanol) production line .
You can choose single distill tower to save money, also can choose 5 distill column to get good quality alcohol/ethanol.
1. Company Information
FFEICHENG JINTA MACHINERY CO., LTD.is the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.
Our company can design and manufactureclass-I, class-II, class-III pressure vessel.
Our company is capable to design, manufacture, install and adjust 3000t-500000t alcohol complete equipmentin the turnkey project .
2. Product Description:
Five-Column Three-Effect Distillation Process
Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment. This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods, the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.
Double-Mash-Column Three-Effect Distillation Process
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world, which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: The steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving; It saves over 40% steam.
Energy Consumption & Quality Indicator Table Of Five-Column Three-Effect Distillation
Process for Super-fine Alcohol |
| No. |
Item |
Unit |
Traditional Process |
New Process |
| 1 |
Steam Consumption |
t/t |
3.0 |
2.3 |
| 2 |
Colority |
No. |
9.5 |
8 |
| 3 |
Alcohol |
%(v/v) |
95.5 |
96.5 |
| 4 |
Sulfuric Acid Test |
No. |
70 |
9 |
| 5 |
()Aldehyde (as acetaldehyde) |
mg/l |
28 |
2 |
| 6 |
Methanol |
mg/l |
18 |
3 |
| 7 |
n-propyl alcohol |
mg/l |
15 |
2 |
| 8 |
+Isobutanol+isoamylol |
g/l |
27.5 |
2 |
| 9 |
()Acid(as acetic acid) |
mg/l |
19 |
9 |
| 10 |
()Ester (as acetic ether) |
mg/l |
22 |
16 |
| 11 |
Nonvolatile matter |
mg/l |
23 |
12 |
| 12 |
(Pb)Heavy metal |
mg/l |
0.65 |
0.4 |
| 13 |
(Hcn)Cyanide(as HCN) |
mg/l |
3.7 |
2 |
| Energy Consumption & Quality Indicator Table Of Double-Mash-Column Three-Effect Distillation Process for Super-fine Alcohol |
| No. |
Item |
Unit |
Traditional Process |
New Process |
| 1 |
Electricity Consumption |
kwh/t |
15 |
20 |
| 2 |
Steam Consumption |
t/t |
2.3 |
1.4 |
| 3 |
Water Consumption |
t/t |
7 |
5 |
| 4 |
Colority |
No. |
9.5 |
8 |
| 5 |
Alcohol |
%(v/v) |
95.5 |
95.5 |
| 6 |
Sulfuric Acid Test |
No. |
70 |
55 |
| 7 |
Aldehyde (as acetaldehyde) |
mg/l |
28 |
25 |
| 8 |
Methanol |
mg/l |
100 |
55 |
| 9 |
n-propyl alcohol |
mg/l |
75 |
35 |
| 10 |
+Isobutanol+isoamylol |
mg/l |
27.5 |
26 |
| 11 |
()Acid(as acetic acid) |
mg/l |
19 |
18 |
| 12 |
()Ester (as acetic ether) |
mg/l |
22 |
20 |
| 13 |
Nonvolatile matter |
mg/l |
23 |
21 |
| 14 |
(Pb)Heavy metal |
mg/l |
0.65 |
0.5 |
| 15 |
(Hcn)Cyanide(as HCN) |
mg/l |
3.7 |
3 |
3. Production Capability
1). Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2). Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.
3). Among 16 production workshops, 3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.
4). We own advanced machining equipment and product testing equipment.
4. Designed capability
1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2). Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification
5. After-sales Service
1). Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.
2). We can reach the project site after receiving the user's notification.
6. Package & Transport
Our company can package the products according to enterprise export standard, and use container or bulk transport.
7. Contact us
Name: Vick liang
Tel: 86-538-3393266
Fax: 86-538-3399066
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